Chlorogenic acid (CGA) is the most abundant polyphenolic compound in tobacco leaves, playing a crucial role in tobacco growth and development as well as cigarette smoke quality. It can serve as a key indicator to evaluate tobacco leaf quality. The biosynthesis and regulation mechanisms of CGA in tobacco have long been the focus of attention among tobacco researchers, while studies on the biological activities of CGA have also extended to fields including medicine, healthcare, and food science. This paper comprehensively reviewed the synthesis pathway, biological activities, and applications of CGA in tobacco, along with the factors influencing CGA biosynthesis in tobacco and the key enzyme genes involved in its synthesis pathway. The aim of this review was to provide a theoretical foundation for the in-depth research, development, and application of CGA metabolic regulation and biological activities in tobacco and other plants.